Wiring systems

We deliver customized wire harness solutions that meet the demands of even the most complex industrial equipment and systems.

Designing and manufacturing wire harnesses can be complex and time-consuming. As a partner of LAPP, our customers can focus on their core business while we ensure the seamless integration of electrical systems. Our solutions reduce downtime, improve production efficiency, and ensure long product lifespan.

Experience and quality reflected in the final product
Our customized wire harness solutions are designed to meet the demands of the most challenging industrial applications. Decades of experience, deep expertise, and top-tier production ensure reliable performance and optimal efficiency in our customers' products – whether it's a single device or a large-scale production line.

Partnership and supply chain management
Contract manufacturing of wire and cable assemblies is a core part of our expertise. Together with our customers, we build a strategic path to success. As supply chain experts, we also manage subcontractor networks, allowing our customers to focus on their core competencies.

✅ Adherence to the Code of Conduct
✅ Extensive quality programs
✅ Continuous monitoring of key performance indicators (KPIs)
✅ Leveraging digitalization
✅ Commitment to sustainable development principles

Seamless process from design to mass production

We manufacture wire harnesses and cable assemblies for the most demanding industrial applications. Our strength lies in excellent design expertise, in-depth knowledge of components, and the ability to efficiently leverage our production technology – both locally and globally.

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Focus on your core expertise - leverage the full potential of the LAPP network!

Subcontracting expertise is our strength. Did you know that we are supported by the extensive LAPP network across Europe, where each unit has its own unique strengths?

When you want to focus on what you do best, leave the rest to us. The experts in the LAPP network are ready to take your operations to the next level.

Watch the video and discover the unit-specific superpowers of our factories – each with its own unique strength that will elevate your project.

LAPP Harnessing Solutions

FAQ

How does LAPP Connecto ensure quality and performance?

We use several specialized testing methods designed specifically to meet the requirements of electric vehicles. Our modular testing environment allows for testing various series with a single device, enabling fast revisions and production ramp-ups without time-consuming test equipment setup.

One of our key methods is automated computer-controlled point-to-point testing, which ensures the accuracy of wire harness connections and control systems. This method can also be used for delivering complete plug-and-play assemblies.

For high-voltage cables and control systems, series can be tested using Hi-Pot testing, where the series is exposed to significantly higher than normal operating voltage. This test ensures that insulation is strong enough to withstand electrical load without damage to the insulation.

Can LAPP Connecto make changes to an existing wire harness design to improve cost-efficiency?

Yes, this is one of our strengths. When we receive the customer’s original design, our technical team reviews it to see if more cost-effective components can be used or if the design can be optimized without compromising quality or performance. Our goal is to find solutions that reduce costs while maintaining product reliability and functionality.

How long does it take to deliver wire harnesses from order to mass production?

Delivery time depends on the project's scope and complexity. Typically, the process begins with the review of technical drawings and the creation of prototypes, which can take anywhere from a few weeks to a few months. Once the prototype is approved and the golden sample stage is reached, mass production lead times are generally shorter. LAPP Connecto strives to meet customer timelines and ensures that each phase is carried out efficiently and with high quality.

How does LAPP Connecto ensure that wire harnesses meet customer designs and requirements?

When a customer provides plans and technical drawings, our team carefully reviews them and suggests potential improvements that could optimize the performance and cost-efficiency of the wire harness. We use a prototyping process, where the first model is tested and revised in collaboration with the customer. Only once all requirements are met and the golden sample stage is reached, do we move to mass production.